Production Tracking - The Basics

The heart of any production measurement is simply “Earned Budget vs. Actual Cost”.

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Field Productivity: Basic concept of production tracking. From budget to tracking of earned budget vs actual costs. Track Daily and Job-to-Date Progress.
  • Imagine a trench that is 1,000 feet long (task)on a project with a $10,000 budget.  
  • When it is 400 feet complete, it is 40% done. Therefore, the “Earned Budget” is $4,000.  
  • Looking at the daily costs in the field so far, if you have spent $3,500 you are ahead on your production at this stage.  
  • If you had spent $4,500, you would be behind on your production. 

Your actual costs don’t have to be perfect while you wait for them to get to the accounting system and back to you. This is about general directionality and it is better to have immediate feedback so you can take corrective action rather than wait for days or a week plus for more exact information.

Schedule + Production are two foundational key results the Foreman will achieve through their planning. This is all supported by the rest of the project team’s objectives and planning process

Schedule control is about doing what you say when you say you will do it. 

Production control is about minimizing the cost of delivering each task by minimizing every step that does not directly add value.

A Foreman can use production tracking as part of their ABC Daily Planning and continuous improvement.   


Improving Labor Productivity Workshop


Production Tracking - The Basics
Field labor is the often the biggest variable on a construction project - making it the biggest risk and opportunity....

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Production Tracking - The Basics
Field labor is the often the biggest variable on a construction project - making it the biggest risk and opportunity....

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Every process in your business including field productivity will go through three levels of improvement: From predictable to productive to scalable. Trying to skip levels is the surest way to slow down improvements across the company.
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Some of the impacts you see on a project are not as clear as a design change, conflict, or obviously changed condition. Some impacts, such as poor project sequencing or congested work areas are hard to notice if you don’t have good tracking systems.
Change Orders and Average Cost Impact to the Project (Industry Survey)
Changes are a part of the construction process with many underlying causes. While we have all heard the average of 10% changes on construction projects, it is interesting to look at an industry study for validation.